Stewart Platform

Designed, built and tested by CSCMotion

Custom Stewart Motion Platform

We design and manufacture servo-electric parallel platforms for dynamic testing, precision positioning and OEM equipment. Tell us what the platform must carry, where it must move and how it must connect to your system; our engineers will configure the geometry, actuators, controls and acceptance plan

Our reference range covers 100 to 30,000 kg payload classes, with custom configurations available. We confirm the final load rating and motion envelope from your complete moving assembly, center of gravity, inertia, trajectory and duty cycle.

6-axis parallel kinematics

Three translations and three rotations

Custom geometry

Base, top frame, joints and actuator layout

Servo-electric

Actuation sized for the operating objective

Controller & API

Commands, coordinates and safety agreed before build

Terminology that affects product selection

Stewart Platform, Hexapod and 6DOF: What Changes?

These terms describe different parts of the same decision. “Stewart platform” refers to the parallel mechanism, “hexapod” to a six-leg platform family, and “6DOF” to the three translations and three rotations the system can control.

When we review your project, we confirm the actual joint pattern, platform geometry, actuator technology and operating objective instead of selecting from terminology alone.

For payload-based dynamic references, review our 6DOF motion platform reference series →

Terminology relationship graphic brief.

Stewart Platform

Parallel mechanism and geometric architecture

Motion Hexapod

Six-leg industrial motion platform family

6DOF

Surge, sway, heave, roll, pitch and yaw
 
Choose the route that matches the operating objective

Dynamic Motion, Precision Positioning or Custom OEM?

Start with the result you need. We configure the same six-leg principle differently for dynamic trajectories, precision pose control and application-specific OEM integration.

Dynamic motion

Motion Reproduction & Testing

For trajectory playback, industrial testing and research where usable workspace, speed, acceleration and duty cycle drive the design.

Design focus
Workspace, dynamics and moving load
Key inputs
CG, inertia, trajectory and duty cycle
Product route
6DOF reference series or custom

Compare dynamic 6DOF platforms →

Precision positioning

Controlled Pose & Alignment

For positioning, alignment and calibration where stability, repeatability, resolution and a defined measurement method matter more than large travel.

References
ACE6-ST24-150 · 150 kg class
Design focus
Pose control and measurement evidence
Publish gate
Verified current datasheet required

Review the precision reference →

Custom OEM geometry

Application-Specific Hexapod

For special top plates, low installed height, unusual orientation, custom pivot points, environmental constraints or a project-specific controller interface.

Design focus
Geometry, load path and integration
Key inputs
Drawings, site and host system
Output
Feasibility, scope and acceptance plan

Discuss a custom geometry →

We treat dynamic motion, precision positioning and payload as separate engineering requirements because each one changes the actuator, sensor, geometry, controller and verification plan.
Initial selection matrix

Choose the Right Engineering Path

Use the matrix to identify the closest starting point. We confirm the final route after reviewing geometry, load and operating conditions.

Engineering path Primary objective Design priority Most important inputs Recommended next step
Dynamic motion Reproduce trajectories and disturbances Usable workspace, speed, acceleration and duty cycle Moving load, CG, inertia and trajectory Compare 6DOF references →
Precision positioning Control pose, alignment or calibration Repeatability, resolution, stability and settling Load, orientation, pivot and measurement method Review the precision route →
Custom OEM Integrate a project-specific parallel mechanism Geometry, mounting, environment and host interface Payload drawings, site constraints and control scope Start feasibility review →
How our parallel platform creates six-axis motion

How a Stewart Platform Works

Our controller converts each commanded platform pose into six actuator targets. The legs extend and retract together through closed-loop servo control so the moving platform follows the approved translation and orientation.

01 Commanded pose

Your host requests X, Y, Z, roll, pitch and yaw in the agreed coordinate system.

02 Inverse kinematics

Our kinematic model calculates the required length of each actuator leg for that pose.

03 Coordinated drives

Six servo loops move together while respecting velocity, acceleration and software limits.

04 Parallel load paths

The moving assembly is connected to the base through multiple simultaneous structural paths.

05 Feedback & state

Actuator feedback, homing, status and alarms support controlled platform operation.

06 Workspace protection

Stroke, joint, collision and project-specific load limits constrain allowable commands.

Parallel load paths and geometry trade-offs

How We Engineer the Parallel Load Path

A Stewart platform connects the moving top directly to the base through six coordinated branches. We engineer the geometry, joints, actuators, feedback and control together to create the required stiffness, workspace and motion.

The axes are coupled, so changing one axis affects the remaining workspace and actuator loading. We calculate these relationships for the approved trajectory rather than treating each axis independently.

Factor Parallel Stewart / hexapod Stacked serial stages
Axis arrangement Six branches act together Axes are stacked in sequence
Load path Multiple direct paths to the base Upper stages load lower stages
Workspace Coupled and geometry-limited Primarily defined by individual stages
Control Kinematics converts pose to leg targets Each stage maps more directly to one axis

Workspace is calculated from geometry and load

Workspace, Payload and Actuator Geometry

We do not select a Stewart platform from actuator stroke or payload mass alone. Base geometry, moving-platform geometry, joint positions, neutral height, leg lengths and joint limits all shape the reachable workspace.

We confirm the usable workspace against the complete moving assembly, CG, inertia, collisions, cable routing, dynamics, duty cycle and selected pivot point.

Base and top-platform geometry
Neutral height and actuator stroke
Joint locations and angle limits
Moving mass, CG and inertia
Pivot point and coordinate frame
Single-axis vs combined motion
Collision and cable clearance
Installation orientation

Geometry and usable-workspace brief.

We state X, Y, Z, roll, pitch and yaw values with their operating conditions. Single-axis limits are not a promise that every maximum is available simultaneously or around an unspecified pivot.
Specifications you can review and approve

What We Confirm in Your Project Datasheet

We issue configuration-specific data. Each performance value is tied to the approved geometry, load, coordinate system, measurement method and simultaneous-motion condition.

Specification Customer input Engineering output Why it matters
Engineering objective Dynamic motion, positioning or OEM function Recommended product path Sets actuator, sensor and verification priorities
Moving assembly Payload, fixture, top frame and accessories Rated payload and gross moving-load condition Static payload alone does not size the system
CG & inertia Coordinates and mass distribution Approved load envelope Changes leg forces, dynamics and workspace
Geometry Top/base size, mounting, height and orientation Outline, joint layout and service envelope Geometry creates the usable workspace
Six-axis motion Required workspace, pivot and trajectory Single-axis and combined workspace Axis maximums are interdependent
Dynamic performance Speed, acceleration, frequency and duty Achievable values under approved load Peak and continuous operation are different
Positioning performance Resolution, repeatability, stability and settling Verified values and measurement plan Performance claims require a test method
Electrical & control Power, host commands, I/O and environment Actuator, cabinet and interface definition Prevents late integration risk
Safety & FAT Risk boundaries and acceptance objectives Limits, interlocks, test plan and documents Makes acceptance measurable

Coordinates, kinematics and protected motion

Kinematics, Coordinate Systems and Pivot Point

We configure the controller with the actual platform geometry, coordinate frame, rotation order and pivot point before it converts requested poses into actuator commands.

01 / Host

Requested Pose

X, Y, Z, roll, pitch and yaw or a project-specific trajectory.

02 / Frame

Coordinates & Pivot

Units, signs, rotation order and center of rotation.

03 / Kinematics

Leg-Length Targets

Inverse kinematics maps platform pose to six actuator positions.

04 / Control

Drives & Feedback

Coordinated servo loops execute motion and report state.

05 / Limits

Protected Workspace

Stroke, joint, collision, velocity and project-specific load limits.

Changing the pivot point or payload geometry changes the required leg motion and available workspace. We confirm coordinates, software limits and responsibility boundaries in the interface document.

Electric three-axis architecture brief.

Electric actuation / controller / host integration

Electric Actuation, Controller and API

We configure the actuators, drives, feedback, controller and electrical system around the required dynamic or positioning objective. We define the host interface as part of the platform before manufacturing.

The interface document defines commands, units, update behavior, trajectory source, I/O, homing, limits, E-stop, alarms, status and software responsibilities.

Servo-electric linear actuation
Coordinated six-axis controller
Actuator position feedback
Trajectory and pose commands
Project-specific API or fieldbus
Homing, limits and fault state
Safety and interlock interface
Payload-condition tuning
Applications we support

Stewart Platform Applications

We select and configure the platform around the task: dynamic motion reproduction, controlled positioning, equipment alignment or OEM integration.

Dynamic industrial testing

Reproduce Multi-Axis Motion for Testing

Mount your equipment on a controlled six-axis base to reproduce defined trajectories under laboratory conditions.

Explore industrial testing →

Research & laboratories

Build a Configurable Six-Axis Research Rig

Configure the platform for robotics, control development, sensor evaluation and repeatable pose or trajectory work.

Explore research platforms →

Positioning & alignment

Position Equipment Around a Defined Pivot

Use controlled six-axis pose for alignment and positioning where coordinates and measurement evidence matter more than large travel.

Review the precision reference →

OEM & professional integration

Integrate Motion into Your Equipment

We coordinate platform geometry, mounting, kinematics, controller and host interface with your equipment design team.

Explore custom OEM systems →

Built and tested by CSCMotion

Stewart Platform Project Videos & Photos

Our project media shows how we manufacture, test and integrate dynamic, precision and custom OEM Stewart platforms. We publish customer names and performance data only when they have been approved for release.

Six-Axis Factory Acceptance Test

A complete FAT sequence shows coordinated motion, the approved test load and the safety conditions used during verification.

Explore industrial testing →

Platform Assembly & Inspection

Assembly footage shows how we bring the structure, actuators, electrical cabinet and controls together as one platform.

Explore research platforms →

Compact & Mid-Payload Platform

High-Payload Configuration

Structure & Mounting Interfaces

Actuation & Feedback

Controller & Electrical System

Loaded FAT Evidence

Precision Stewart reference · engineering verification required

Precision Stewart Platform

Our 150 kg-class reference provides a starting point for controlled six-axis pose, alignment and research applications.

We confirm dimensions, motion range, positioning error, repeatability, resolution, settling, power and interface in the current project datasheet. Historical public values are not used as guaranteed current performance.

150 kg reference payload class
Six-axis parallel architecture
Precision positioning objective
Custom fixture and pivot review
Measurement method required
Current availability confirmation

Electric three-axis architecture brief.

Reference platform or application-specific geometry

Reference Platform or Custom Geometry?

A reference platform is the fastest route when its geometry and objective match the requirement. We develop a custom mechanism when the top frame, installation, workspace, pivot, environment or interface changes the geometry.

Reference route

Configure an Existing Platform Family

We start from the dynamic 6DOF family or precision Stewart reference, then confirm load, workspace and project options.

Review dynamic 6DOF references →
Custom geometry

Engineer a Custom Stewart Platform

We develop custom geometry for special platform shapes, openings, low height, unusual installation or project-specific performance.

Discuss a custom platform →
Clear responsibilities from the start

What We Supply—and What Your Team Supplies

We define the supply boundary in the proposal so your mechanical, electrical and software teams know exactly what we provide and what remains with the integrator.

Your team or integrator scope

Our platform-side scope

How we deliver a custom Stewart platform

From Your Requirements to an Accepted Platform

We convert your requirements into platform geometry, defined subsystem scope, interface responsibilities and acceptance checks. The project schedule is confirmed after feasibility review.

 

Step 01

Requirements

We review the application, moving mass, CG, workspace, dynamics, duty cycle and site.

Step 02

Geometry & Workspace

We calculate the joint layout, actuator capacity, pivot, collisions, load condition and feasible workspace.

Step 03

Engineering

We complete the mechanical, electrical, kinematic, control, software, safety and documentation design.

Step 04

Build, Calibration & FAT

We manufacture, assemble, calibrate and commission the platform, then complete the agreed FAT.

Step 05

Delivery Support

We provide shipment documents, installation guidance and the agreed integration support.

 

Stewart platform price

What We Need to Prepare an Accurate Quote

Price depends on the operating objective, moving assembly, geometry, workspace, performance, controls and verification scope. Dynamic motion, precision positioning and custom OEM systems use the same parallel principle but require different actuators, sensors and validation.

We prepare the quotation from your approved requirements and clearly separate included equipment, optional items and customer-supplied scope.

Motion, positioning or OEM objective
Moving load, CG and inertia
Geometry, workspace and pivot
Actuators, joints and feedback
Controller, safety and interface
Calibration, FAT and delivery

Quotation-factor graphic brief.

Answers from our engineering team

Stewart Platform FAQ

A Stewart platform is a parallel mechanism with six variable-length actuator legs between a fixed base and moving platform. Our controller coordinates the legs to produce three translations and three rotations within the approved workspace.

The terms are often used interchangeably for six-leg parallel platforms. Stewart or Gough-Stewart usually refers to a paired-joint geometry, while “hexapod” can include related six-leg arrangements. We confirm the actual geometry in the project documents.

No. “6DOF” describes the six controlled motions, while “Stewart platform” describes the parallel mechanism commonly used to produce them. See our 6DOF product series for payload-based dynamic references.

Our controller converts each commanded platform pose into six actuator-length targets through inverse kinematics. The servo drives and feedback system move the legs together while software limits protect the approved workspace.

Workspace depends on base and top-platform geometry, neutral height, joint locations and limits, actuator lengths, collisions, payload condition, pivot point and simultaneous axis combinations. We calculate it for the approved configuration.

They change actuator force, joint loading, structural demand, dynamics and usable workspace. We select the platform from the complete moving assembly rather than payload mass alone.

The main cost drivers are the operating objective, moving assembly, geometry, workspace, actuator technology, dynamic or positioning requirements, controller, safety, interface, calibration, FAT and delivery scope.

Yes, when customer confidentiality and media permissions allow. We publish approved assembly, factory-test, positioning, finished-system and installation media, and we limit project names and specifications to cleared information. See our project media section.

Talk directly with our engineering team

Send Your Stewart Platform Requirements

You do not need to complete the specification before contacting us. Send the application objective, moving assembly and required motion or positioning result; our engineers will identify missing inputs and recommend the next step.

What must move and which axes are required

Moving mass, dimensions, CG and inertia

Required travel, angles and dynamics

Mounting, installation, power and environment

Host interface, FAT expectations and schedule

Scroll to Top